DIGITAL
PERFECT BINDER
      


Cover Nipping Station with Facility to control the Nipping and Cover breaking Pressure; Facility to vary the duration of Nipping.

Safety Control Mechanisms - Book, Cover and Delivery Sensing.

Unique Features Supported:
India's Largest selling Perfect Binder


Single Clamp Perfect Binder with Automatic Jogging and Clamping of the Signatures /Forms.

Facility for Binding 2 identical books of size up to 1/8th -Demy in a single Binding Cycle.

Easy job Change Over- Clamping of different jobs are automatic; sliding type Milling Front Plat, Self Adjusting -Cover Nipping Plates.

Can handle a wide Range of jobs of thickness from 2mm to 70 mm.

Milling Cutter with Notching Tools For Exposing  maximum fiber possible.

Grinding Wheel Attachment for Pad Making.

Separate, Powerful Suction Device for Milling Waste Extraction.

Excellent Control over Gluing with Roller and Scraper Mechanism.
 

Book Carriage (clamps)
Gathered signature OR forms are fed manually into the Book Carriage. They can be Jogged before clamps close automatically. The moment the forms are clamped and cover placed, Book & Cover Sensors puts the binding cycle into operation.
For 2 - Up Production a book guide is placed between the clamps that divided the carriage into two equal components. A book - support can be attached the width of the book is much more than the clamp height.
      

Back Milling Station
A TCT Milling Cutter with Scoring teeth are housed at the Milling Station. The front (safety) plate covering the cutter slides back as the signatures come on top of that. this avoids any settings required based on thickness of spine. A lever is provided for increasing or decreasing the depth of back milling. For covering thread sewn books. For Pad binding the milling cutter can be replaced with a grinding disc.
    

Dust Extraction System
A powerful, separate suction device is provided for the efficient removal of Milling dust into a bag type collector.
      

Hot Melt Gluing Station
The Hot Melt Applicator is Roller Type and the Thickness of Glue Film is adjusted, accurately, by a Scraper System.
           3 separate Strip Heaters are provided, which are controlled by Digital Circuits for accurately maintaining the application Temperature. The heater can be set to go ON at a pre determined time, in order to avoid delays in Melting the Adhesive.
     

Cover Station
Covers are Fed Manually at the cover station, against Side and Back Ready for Registration against the book back. The Duration of Nipping can be controlled, from the control panel to suit the thickness of the book and the cover. The Reference Height of the cover Breaker or the center plate can be lowered or raised to adjust the cover breaking pressure.
       

Delivery Station
The books are delivered through a Chute Type Tray and the book carriage goes back only after delivering the book. (Delivery Sensing).

 

Technical Specifications

Speed

Electrical
One Up 650 Cycles/Hour 440v, 50 Hz, 3Phase Supply
Two Up 2Books per Cycle Motor 4 Hp Heter 1Kw/1.5 Kw

Book Size

Dimensions
Spine Thickness 2 to 70 mm
(up to 2.7")		 Length 2.2 meters
Height 1.04 meters
Width 0.58 meters
Spine Length 70 to 480 mm
(up to 18.8")

 

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